Actualiser Article_Scientifique/main.tex
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\subsection{Pin Compatibility Verification: L476 vs F405}
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Before modifying the PCB, a thorough pin compatibility check was
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performed between the STM32L476 and the STM32F405
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(original Cheap FOCer-2 design). The following aspects were examined:
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Before starting the PCB modifications, a pin compatibility study was carried out between the STM32L476
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used on the Rocacher tile and the STM32F405 originally used in the Cheap FOCer-2 design. The objective
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was to verify that the main functions required by the VESC firmware could still be used after replacing
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the original microcontroller.
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The verification mainly focused on:
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\begin{itemize}
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\item Physical pinout in LQFP64 package.
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\item Alternate functions for PWM timers.
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\item USB DP/DM pins (PA11/PA12).
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\item Analog inputs for current sensing.
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\item UART for BLE communication.
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\item Physical pinout compatibility in the LQFP64 package,
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\item PWM timer for Alternate functions,
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\item USB DP/DM pins (PA11/PA12),
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\item Analog inputs for current sensing,
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\item UART communication for BLE integration.
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\end{itemize}
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Three pin conflicts were identified and resolved as follows.
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During this analysis, three main pin conflicts were identified.
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First, the SPI\_MISO function on PA6 for the STM32F405 conflicts with a
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DAC output on the same pin for the STM32L476 tile. Since this pin is
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used for current sensing via SPI in the original Cheap FOCer-2 design,
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the SPI communication was remapped to PA5 on the L476, which provides a
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compatible alternate function.
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The first conflict concerned the SPI\_MISO signal on pin PA6. In the original STM32F405 design, this pin is
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used for SPI communication related to current sensing. On the STM32L476 tile, the same pin is associated with
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a DAC output, creating a functional conflict. To solve this issue, the SPI communication line was remapped
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to PA5 on the L476, which offers a compatible alternate function.
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Second, the gate driver enable signal (EN\_GATE) was originally assigned
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to PB5 on the F405. This pin is not accessible on the L476
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tile. The signal was therefore moved to PC5, which is available and
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can be configured as a standard GPIO output.
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The second issue concerned the EN\_GATE signal. In the original design, this signal was connected to PB5 on
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the STM32F405. However, this pin is not accessible on the L476 tile. The signal was therefore moved to PC5,
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configured as a standard GPIO output.
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Third, Hall sensor C was originally connected to PC8 (TIM8) on the F405.
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This pin is not available on the L476 tile. The Hall sensor input was
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therefore reassigned to PB3, configured as TIM2\_CH2, which provides
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the necessary input capture functionality for Hall signal decoding.
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Finally, Hall sensor C was originally connected to PC8 (TIM8) on the STM32F405. Since this pin is not available
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on the tile connector, the Hall sensor input was reassigned to PB3 using the TIM2\_CH2 alternate function,
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which preserves the input capture capability required for Hall sensor decoding.
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All other critical functions (PWM timers, complementary PWM, enable
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signals, encoder inputs, UART, USB, and CAN) remain fully compatible
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between the two microcontrollers. The ADC channel differences between
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the F405 (ADC123/ADC12) and the L476 (ADC3) must still be handled in
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firmware, as noted previously.
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All other important functions remained compatible between the two microcontrollers, including PWM generation,
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complementary PWM outputs, encoder inputs, UART, USB, and CAN communication. Some differences between the ADC
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peripherals of the STM32F405 and STM32L476 still remain and will require firmware adaptations in future work.
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\subsection{Schematic Design and KiCad Implementation}
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The original Cheap FOCer-2 schematic was modified in KiCad to replace the
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integrated F405 with connectors for the L476 tile. The main modifications
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included:
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The original Cheap FOCer-2 schematic was modified in KiCad in order to replace the integrated STM32F405
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microcontroller with connectors for the Rocacher STM32L476 tile. The objective was to make the control part more
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modular and easier to replace without modifying the power stage of the board.
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The main modifications performed on the schematic were:
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\begin{itemize}
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\item Removal of the F405 and its associated passive components.
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\item Addition of two 20-pin headers to receive the Rocacher tile.
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\item Re-routing of PWM, ADC, and USB signals to the headers.
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\item Removal of the STM32F405 and its associated passive components.
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\item Addition of two 20-pin headers for the L476 tile connection.
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\item Re-routing of PWM, ADC, USB, and communication signals toward the headers.
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\end{itemize}
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The schematic passed Electrical Rule Check (ERC) with no errors.
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Special attention was given to the routing of critical control signals, especially the PWM outputs used for
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motor commutation and the analog signals used for current sensing.
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After the modifications, the schematic was verified using the KiCad Electrical Rule Check (ERC). No electrical
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errors were detected during this verification step, which validated the consistency of the schematic before
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starting the PCB routing phase.
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\subsection{Routing Challenges and Current Status}
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The PCB layout was then started. The original Cheap FOCer-2 routing is
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very dense. Inserting connectors for the removable tile while maintaining signal integrity proved
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difficult.
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After validating the schematic, the PCB routing phase was started in KiCad. The original Cheap FOCer-2 board
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uses a very compact layout with dense routing around the STM32F405 microcontroller and the power stage.
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Integrating connectors for a removable STM32L476 tile introduced several additional routing constraints.
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The main issues encountered were:
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One of the main difficulties was maintaining proper signal routing while keeping enough space for the tile
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connectors and preserving the integrity of the control signals. Particular attention had to be given to the PWM
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signals, current sensing traces, and power connections.
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Several issues were encountered during the routing process:
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\begin{itemize}
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\item Some footprints for the tile connectors did not appear correctly
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in the layout after schematic import.
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\item Routing of high-current paths (battery, motor phases) around the
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connectors required additional vias, increasing resistance.
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\item Decoupling capacitors had to be repositioned, raising concerns
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about switching noise.
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\item Some connector footprints associated with the tile did not appear correctly after importing the schematic
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into the PCB layout.
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\item The routing of high-current paths, especially the battery and motor phase connections, become more complex
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due to the additional connectors and required extra vias.
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\item Some Decoupling capacitors had to be repositioned, which could potentially affect switching noise and power
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supply stability.
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\end{itemize}
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Currently, the schematic is validated, and the layout is under
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development. Once routing is completed, the board will be manufactured
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and tested with the VESC firmware adapted to the L476 tile.
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At the current stage of the project, the schematic has been validated and the PCB layout is still under development.
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Once the routing is completed, the board will be manufactured and tested using the VESC firmware adapted for the
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STM32L476 tile.
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% ************************************** SOFTWARE AND CONNECTIVITY *****************************************************
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