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\usepackage{amsmath,amssymb,amsfonts}
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\usepackage{amsmath,amssymb,amsfonts}
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\usepackage{algorithmic}
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\usepackage{algorithmic}
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\usepackage{url}
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\usepackage{url}
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\usepackage{hyperref}
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\usepackage[hidelinks]{hyperref}
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\usepackage{placeins}
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\usepackage{placeins}
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\usepackage{siunitx}
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\usepackage{siunitx}
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\usepackage{graphicx}
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\usepackage{graphicx}
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@ -90,7 +90,7 @@ bikes while significantly improving repairability.
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\end{abstract}
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\end{abstract}
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\begin{IEEEkeywords}
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\begin{IEEEkeywords}
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VESC Project, Brushless DC motor, Field Oriented Control, Trapezoidal commutation, Low-Tech, e-bike.
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VESC, Brushless DC motor, Field Oriented Control, Trapezoidal commutation, Low-Tech, PID-Control.
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\end{IEEEkeywords}
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\end{IEEEkeywords}
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\section{Introduction}
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\section{Introduction}
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@ -114,7 +114,7 @@ We also argue the need for general public's safety when it comes to these bikes,
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\section{Related Work}
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\section{Related Work}
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\subsection{Modeling of BLDC Motor}
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\subsection{Modeling of BLDC Motor}
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The electromechanical model of a BLDC motor is foundational for understanding its behavior under different control
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The electromechanical model of a BLDC (Brushless DC) motor is foundational for understanding its behavior under different control
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schemes. BLDC motors are categorized by their back-electromotive force (back-EMF) waveform: trapezoidal or sinusoidal.
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schemes. BLDC motors are categorized by their back-electromotive force (back-EMF) waveform: trapezoidal or sinusoidal.
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This distinction is crucial, as the trapezoidal shape inherently leads to torque ripple when the supplied phase currents
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This distinction is crucial, as the trapezoidal shape inherently leads to torque ripple when the supplied phase currents
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are not perfectly aligned, directly influencing the choice and effectiveness of the control strategy
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are not perfectly aligned, directly influencing the choice and effectiveness of the control strategy
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@ -185,6 +185,7 @@ repairability constraints. To date, researchers have not addressed the challenge
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be locally fabricated, repaired with standard components, and secured against unauthorised wireless access requirements
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be locally fabricated, repaired with standard components, and secured against unauthorised wireless access requirements
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that are critical for decentralised, community-operated fleets.
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that are critical for decentralised, community-operated fleets.
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\section{Aim and Research Objectives}
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\section{Aim and Research Objectives}
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This work presents the design and implementation of a motor control system for electric bicycles and cargo transport
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This work presents the design and implementation of a motor control system for electric bicycles and cargo transport
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applications developed within the context of the Manufacture Autonome Décentralisée (MAD) initiative at INSA Toulouse.
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applications developed within the context of the Manufacture Autonome Décentralisée (MAD) initiative at INSA Toulouse.
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@ -541,6 +542,41 @@ equilibrium position, demonstrating stable closed-loop behaviour and satisfactor
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\end{figure}
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\end{figure}
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\subsubsection{Experimental Load Characterization}
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\subsubsection{Experimental Load Characterization}
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Experimental tests were conducted on flat terrain in order to evaluate the influence of mechanical load on the motor
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current consumption of the cargo cart system. The system was powered using a \SI{48}{\volt} battery pack.
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Current measurements were acquired using an Analog Discovery 2 connected to a computer running the WaveForms software
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environment. A current clamp probe was used to measure the motor current, and the signals were sampled at
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\SI{1}{\kilo\hertz}.
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During each test, the throttle command was set to its maximum value in order to produce the highest possible
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acceleration. Once the maximum speed was reached, the motor current naturally decreased and stabilised as the motor
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only compensated for rolling resistance and friction effects.
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Three loading conditions were investigated corresponding approximately to one, two, and three passengers inside the
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cargo cart. The motor current measured during these experiments is shown in Fig.~\ref{fig:motor-currents}.
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\begin{figure}[!h]
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\centering
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\includegraphics[width=\linewidth]{./Figures/Motor_currents.png}
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\caption{Measured motor current under three loading conditions.}
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\label{fig:motor-currents}
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\end{figure}
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The results show a significant current peak during the acceleration phase, reaching the controller limit of
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approximately \SI{25}{\ampere}. After this transient phase, the current decreases and converges toward a lower
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steady-state value corresponding mainly to friction and resistive force compensation.
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As expected, higher loading conditions resulted in higher steady-state current consumption, indicating an increase in
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the required motor torque. In addition, the duration during which the current remained close to the maximum controller
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limit also increased with heavier loads, reflecting the longer acceleration time required to reach steady-state
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operation.
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These variations are mainly attributed to terrain irregularities, throttle response fluctuations, and limitations
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associated with the measurement setup and current probe acquisition chain.
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However, due to the absence of direct velocity measurements during the experiments, only qualitative observations could
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be extracted from these tests. Consequently, a precise estimation of dynamic friction parameters and energy efficiency
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could not be achieved.
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\subsection{FOC Controller Validation}
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\subsection{FOC Controller Validation}
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